MZG 10PCS CCMT 09T308 060204 09T304 MSF GM TM Boring Turning CNC Lathe Cutting

MZG 10PCS CCMT 09T308 060204 09T304 MSF GM TM Boring Turning CNC Lathe Cutting Tools Tungsten Solid Carbide Inserts 1.MZG Tungsten Carbide Inserts Item Specifics MZG Tungsten Carbide Inserts Specification Parameter

Specification           Material    Corner-R                   Application

CCMT060204-MSF ZP1521       R0.4              Steel/Stainle Steel Proceing CCMT060208-MSF ZP1521       R0.8              Steel/Stainle Steel Proceing CCMT09T304-MSF ZP1521       R0.4              Steel/Stainle Steel Proceing CCMT09T308-MSF ZP1521       R0.8              Steel/Stainle Steel Proceing 2.MZG Tungsten Carbide Inserts Product Photo

3.MZG Tungsten Carbide Inserts Packing Info Insert Packing Info

4.MZG Tungsten Carbide Inserts Parameter MZG CNC Tool Insert Material Introduce 1.Coated Carbide(CVD)

Applicable from low to high speed cutting and from finishing to roughin.

Stable cutting is achieved due to the superior toughne and crack resistance.

Cutting times are reduced due to good ch control from effective chbreakers.

Achieving superior proceing efficiency in the field of a wide range of steel/casting Parts proceing. ZC2501  ZC2502 : suitable for low speed machining of steel part ZC2511  ZC2512 : suitable for high speed machining of steel part ZK3511S : suitable for hihg speed machining of cast iron part 2.Coated Carbide(PVD)

Good for low to high speeds and finishing to heavy roughing cutting.

Stable cutting with excellent toughne.

Smooth fine surface of PVD coated carbide provides good surface finish and high.

Achieved high reliability in the unstable proceing field of stainle steel ZP1521 : suitable for high speed machining of stainle steel 3.Cermet

Excellent wear resistance enables high cutting speed

Cermet maintains good surface finished due to the low affinity to workpiece material.

Excellent wear resistance enables high cutting speeds.

ZN60 : suitable for steel/cast finish proceing 4.Carbide

Tough and Hard, good thermal conductivity

Suitable for cutting non-ferrous metals and non-metal

Stable cutting at low cutting speeds, including milling operation

ZK10 : suitable for Cutting Aluminum Al non-ferrous proceing 5.CBN

Superior wear resistance when cutting hard material

Suitable for high speed cutting of cast iron and sintered steel

High thermal conductivity provide stable cutting

CBN-S : suitable for difficult cutting material proceing CBN-K : suitable for cast iron proceing 6.PCD (Diamond Sinter)

Applicable for non-ferrous metals, non-metals turning milling and other various type of cutting .

Reduced edge build-up allows for high precision cutting.

Diversified applications for cutting of non-ferrous metals and non-metals.

Finished surface will be rainbow colored.(a mirror-like finished surface will not be oained when single crystal diamond is used.)

PCD : suitable for cast iron proceing

MZG CNC Tool Insert Material Introduce MZG Tungsten Carbide Inserts Cutting Parameter Recommend Cutting Parameter Recommend

5.MZG Tungsten Carbide Inserts Instruction Safety Notes for Cutting Tool 1 Introduction MZG has put a "caution" or a "warning" label on the package of the cutting tool products, but it is not on the tool itself. Before using and handling any cutting tool products and cutting tool materials, be sure to read this guideline so they are used correctly. Also, as part of your safety education,please make sure to familiarize all of your actual operators with the contents of this guideline. 2 Basis Information for Cutting Tool Materials 2-1 Technical Terms Cutting Tool Material: Terminology for cutting tool materials,such as Cemented Carbide, Coated Carbide,Cermet, Coated Cermet,Ceramics, CBN and PCD. Carbide Material: Cement Carbide with WC(Tungsten Carbide) as the main component. 2-2 Physical Properties Apprearance: Depends on materials(e.g. Grey,Black,Gold,ect.) Smell:None Hardne:Carbide/Cermet 5~30GPaHV, Ceramic 10-40 GPaHV CBN 20~50GPaHV,PCD 80~120 GPaHV Sp.Gr.:Carbide 9~16, Cermet 5~9, Ceramic 2~7,CBN/PCD 3~5 2-3   Composition Carbide, Nitride,Carbon-nitride and Oxide with W,Ti, Al, Si, Ta,B, ect. and additionally,metal such as Co, Ni, Cr,Mo are included in some cutting material. Precaution for using cutting tool 1.General Cutting Tools

Precaution for using cutting tool

Precariousne:   Direct touch to a sharp cutting edge may cause injury.

Countermeasures: When you set up tools to the machine or take tools out of the case, please wear protective gloves.

Precariousne: Misuse or inappropriate working conditions may cause tool breakage or dispersion of broken pieces.

Countermeasures:Please use safety item, such as safety glaes and protective glove

Please use in the range of our recommended cutting condition. See our catalog or instruction manuals.

Precariousne: Exceive impact or heavy wear will increase cutting resistance and may cause tool breakage and dispersion of broken pieces.

Countermeasures: Please use safety item, such as safety glaes and protective glove

Early exchanging tools is preferable.

Precariousne: Dispersion of heated or prolonged chs may cause injury or burn.

Countermeasures: Please use safety item, such as safety glaes and protective glove

For chs removal, please stop the machine beforehand and use safety it, such as safety glaes and protectives gloves.

Precariousne: Tools and materials reach high temperatures during cutting operation. Direct touch to the tools and materials shortly after cutting may cause burn.

Countermeasures:Please use safety item, such as safety glaes and protective glove

Precariousne: Sparks, generation of heat or chs in high temperature during operation may cause file.

Countermeasures: Please do not operate around Hazardous zone, in which there is some poibility of fire or explosion.

In case of using oil-coolant, please make sure there is sufficient fire-protection equment.

Precariousne: Lack of dynamic balance during high-speed revolutions leads to vibrations which can make the tool break.

Countermeasures: Please use safety item, such as safety glaes and protective glove

Please conduct test-operation before cutting, and confirm that there is no vibration or unusual sound.

Precariousne: Direct touch to the burs which were generated on the rough surface of the workpiece may cause injury.

Countermeasures: Do not touch the workpiece with bare hand.

2.Indexable Cutting Tools

Precariousne: If the insert or other tool parts are not installed properly, they can fall down or break which may cause injuries.

Countermeasures: Please clean up insert pockets or clamping parts before setting insert.

Please set up inserts with supplied wrench only, and confirm that the inserts or parts are clamped completely. Never use inserts or parts other than those prescribed.

Precariousne: If inserts are clamped too tightly by supplementary tools like pe etc. inserts or body may break.

Countermeasures: Do not use aids such as pes. Please set up using supplied wrench only.

Precariousne: When tools are used in high-speed revolution, inserts or parts may burst out of the body due to centrifugal force. When handling, please pay special handling to safety.

Countermeasures: Please use in the range of our recommended cutting condition. Accuracy and balance of machine spindle should be checked and adjusted regularly to prevent wear of the bearing due to eccentric rotation.

3.Milling Cutters and other Cutting Tools

Precariousne: Since milling cutter have sharp edged, direct contact with bare hands may cause injury

Countermeasures: Please use safety item, such as safety glaes and protective glove

Precariousne: If a cutter lack balance, the tool can start to vibrate. The dispersion of broken piece can cause injuries.

Countermeasures: Please use in the range of our recommended cutting condition.

Accuracy and balance of machine spindle should be checked and adjusted regularly to prevent wear of the bearing due to eccentric rotation.

4.Drilling

Precariousne: When drilling a through-bore, it is poible that a disc is created during the drilling procedure that can fly out of the workpiece at a high speed.

This is very dangerous since the disc has sharp edges.

Countermeasures: Please use safety it, such as safety glaes and protective gloves. Also attach a cover on a chuck part.

5.Brazed Tools

Precariousne: Dispersion of falling down of broken inserts may cause injury.

Countermeasures:Please Check that the cutting inserts are brazed firmly before use.

Please do  not use brazed tools in the condition that requires high cutting temperature.

6.Others

Precariousne: If Brazing is carried out many times, the strength of carbide insert is deteriorated and can break easily during cutting

Countermeasures: Please do not use tools that have brazed several times. The quality of the tool deteriorates.

Precariousne: The tools can only be used for the appropriate application. It may damage tools and machines.

Countermeasures: Please follow our recommended usage for the tools.

6.MZG Tungsten Carbide Inserts Application Application Machine:

Side row cutter lathe turning machine

Towel cutter lathe turning machine

Automatic lathe turning machine

CAM type Swi lathe machining

Turning Applicable machine

Proceing mode and Finished product samples

Internal Turning

External Turning

Grooving ,Cutting, Face cutting

Thread Turning

Shallow Groove Machining

Small Hole Machining

Turning Proceing Mode

About shping
Shping and Packaging All it will be double checked and well packed before sending.It will be dispatched within 2 business days after buyers pay for the order. It usually takes about 14 to 18 working days for delivering the package to the destination(for e areas,it may take a little longer). 

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